Posts Tagged ‘con-rods’

Vibrations

Tuesday, September 28th, 2010

con-rodsAny technical discussion about engine vibration generally revolves around one of two areas, namely the cranktrain and the valvetrain. In terms of the crankshaft, torsional vibrations - or rather their avoidance or mitigation - are a major concern.

In these days of computer simulation, we can run analyses to study this phenomenon. For many years, however, engineers had to rely on formulae and a lot of painstaking calculations, as laid down in books such as “A Handbook of Torsional Vibration” by Nestorides. These Read more…

Metal-matrix composite rods

Tuesday, August 17th, 2010

con-rodsIn my previous article on the subject of con rods I asked, “Can we manage without big-end bearings?” and went on to look at the various attempts to do this and the possible future options. The article briefly mentioned the benefits of not having a bearing, and observed that there is one currently successful application of bearing-free technology being raced.

In the application concerned - four-stroke, single-cylinder race engines with ‘assembled’ cranks, where the crankshaft isn’t a single piece but is assembled with the con rod in place - there is an advantage in terms of design simplicity: the con rod can be a single piece rather than an assembly split at the big end. This means that there is neither a requirement for bolts to secure a cap, nor dowels or pins to ensure correct rod-to-cap alignment. Read more…

Can we manage without big-end bearings?

Friday, July 2nd, 2010

con-rodsThe big-end bearing shells that we find in almost all four-stroke racing engines are an item made with great precision. They are generally ‘graded’ and as such are available in thickness grades which have a range of only a few microns. Moreover, their length is critical in ensuring that the correct pre-load is achieved when fitting. The continuing development of various platings and coatings applied to the bearing shells allow higher pressures than were possible a few years ago.

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Small end lubrication (2)

Thursday, May 13th, 2010

con-rodsIn last month’s article on connecting rods, I looked at a common way of providing lubrication to the small end of the connecting rod - drilling (or multiple drillings) into the small end of the rod. In many cases this is enough to supply lubrication of the small end. But there are many cases where this might prove inadequate.

The oil entering the small end via these radial drillings has to find its way into the entry of the drilling (hence the generous chamfer provided), and Read more…

Small end lubrication

Tuesday, March 30th, 2010

con-rodsThe lubrication of the big end of the con rod is generally looked after very well, especially in the four-stroke racing engine as it is normally positively lubricated, i.e. continuously fed by high pressure oil issuing from the oil holes thoughtfully provided by the designer in the crankpin. The lubrication of the small end of the con rod is, by comparison, not so well provided for in terms of lubrication. Owing to the low surface speeds and the oscillating nature of the contact, we cannot expect to provide a continuous hydrodynamic lubrication regime in this

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Smaller and lighter is always better

Tuesday, February 16th, 2010

con-rodsIn the case that you don’t have this article delivered to your inbox, I hope that the title has drawn you here either in the hope that you will find how to make your con rods smaller and lighter (in which case you may be disappointed) or because you disagree with the fundamental statement of the title.

Previous articles on the subject of con rods have talked about some of the material choices for these parts, and in the recent magazine Focus article on the subject of con rods, the author discussed the Read more…

Con Rods: Application of Shot-peening

Thursday, January 21st, 2010

con-rodsIn a number of previous articles, I have touched on the subject of residual compressive stress, and how this can be helpful to us in increasing the fatigue strength and hence life of components. This allows them to be smaller and lighter than would otherwise be possible for a given life requirement, and as designers and tuners of racing engines, this naturally appeals to us. Light components, most especially those that rotate are becoming more important than ever to the series production engine designer, as the push for fuel economy continues with haste. Very recently in fact, in Read more…

Con Rod Bearing Bores

Saturday, December 19th, 2009

con-rodsThe big end bearing is critical to the operation and reliability of the four-stroke racing engine. At lower levels of racing, it is possible to run with standard road-going shells of good quality (provided of course that they are rated highly enough to cope with the service loads). After this, special uprated bearings are required. On the RET Monitor website, Anne Proffit has written several articles which discuss the construction and materials of bearing shells.

The reliability, function and precision of these bearing

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Connecting Rods: Material Choices (4)

Sunday, November 15th, 2009

con-rodsLast month, we looked further into the use of titanium for con rods and this month we look briefly into the use of steel, which remains in many cases the material of choice for con rods. There are far more manufacturers of con rods who offer steel rods than any other material. Titanium is definitely on the increase, and possibly the time will come where steel becomes a ‘minority’ material choice. Some of the reason for steel remaining popular is the price of the raw material – it remains markedly cheaper than titanium. Another important reason is the familiarity of the suppliers with steel con rods. Many have Read more…

MATERIAL CHOICES - PART 3

Monday, October 12th, 2009

con-rodsThis month, we continue to examine material choices. In last month’s article, we looked at some of the reasons why people choose titanium as a con rod material. This month we shall carry on discussing titanium and some more closely allied materials.

One point that was covered last month was the effect that the use of titanium has on the proportion of the externally applied loads that the con rod bolts experience. This is affected not only by the magnitude of the external loads (in this case, we are really talking Read more…