Archive for November, 2010

Reed valves for two-stroke induction

Wednesday, November 10th, 2010

valvesMost of the articles I’ve written about valves have looked at the design of, or materials in, conventional poppet valves as applied to many four-stroke engines. So I thought it would be good to take a brief diversion from this and look at something completely different.

Two-stroke engines have been used widely for grand prix motorcycle racing (although this era is soon to come to an end), motocross, snowmobiles, jet skis and so on, and are currently enjoying something of a resurgence for Read more…

Longer life for valve springs

Wednesday, November 10th, 2010

valve-springsGetting valve springs to live in a World of Outlaws sprint car engine - one that is 408-410 cu in and makes 850 hp (with more than 700 lb-ft torque at 6300 rpm) - is one of engine building’s black arts. At Shaver Specialties Racing Engines (SSRE) in Torrance, California, the challenge is to overcome the “voodoo of valve spring breakage,” according to Dennis Hardesty, right-hand man to owner Ron Shaver.

“For the past year-and-a-half, the majority of our racing Read more…

More on bike-engined cars

Wednesday, November 10th, 2010

transmissionIn the previous article on this subject, I looked at a reversing differential for a bike-engined car where the engine is mounted longitudinally. Many bike-engined cars are configured with the engine mounted transversely, as it is in the motorcycle from which it is taken. This arrangement is commonly seen in Formula Student, for example.

One particularly enterprising car constructor has developed, and very successfully used, its own Read more…

Surface treatments for magnesium

Wednesday, November 10th, 2010

surface-treatmentsIn a previous article, I discussed some of the merits of using magnesium alloys in race engines. This isn’t an original train of thought; the use of magnesium was widespread in different forms of motor racing more than 50 years ago, and the car and motorcycle manufacturers embrace it willingly in an effort to reduce engine and vehicle mass. Indeed, it has been common to use magnesium covers - cam covers, for example - on production motorcycles for decades now. Read more…

Casting porosity

Wednesday, November 10th, 2010

seals-gasketsAs anyone who has ever built and tested prototype engines will vouch, apart from not getting the thing to fire and run, the next nightmare is the steady drip, drip, drip of a fluid on the dyno test bed’s undertray.

Large leaks - whether oil or coolant - are, funnily enough, usually the easiest to solve, where a loose bolt or a forgotten hose clip are generally quickly dealt with. Worse by far though are the slight ‘weeps’ - the leaks that appear out of nowhere, travel down to a joint, run Read more…

The Napier ring

Wednesday, November 10th, 2010

ringsMention the word ‘Napier’ to many people and the chances are you will be met with a quizzical stare. To some, mainly engineers and scientists with an interest in history, they will talk of John Napier, the 16th century scholar and inventor of logarithms. To others, Napier is associated with rather large, industrial-type turbochargers or the classic range of multi-cylinder piston aero engines that were around just before the jet engine took over, such as the iconic Napier W12 Lion or the incredibly complex H 24 Sabre, both now considered Read more…

Welded rods, an advantage?

Wednesday, November 10th, 2010

pushrodsIn previous articles about pushrods, several designs have been discussed and explained. And although in these articles the developments, manufacturing and control processes are said to have matured over the years, there are still many race series worldwide where top-end pushrods are not used.

Often the reason is product cost. These race series rely on performance parts that are not as sophisticated as the high-level series, or not even production Read more…

Avoiding piston skirt wear

Wednesday, November 10th, 2010

pistonsOne series where engines see tumultuous life is the World of Outlaws winged sprint car campaign in the US, with 60 contests coast to coast that keep competitors far away from their engine builders - sometimes for a month or more.

So to help their customers in the field, Shaver Specialties Racing Engines (SSRE) of Torrance, California, chooses a robust Mahle Motorsports piston of 2618 alloy that’s coated with phosphate; skirts are coated with Mahle Read more…

Pump gear teeth

Wednesday, November 10th, 2010

oil-pumpsWhat is the difference between a gear tooth in a gearbox and that in an oil pump? In case you were expecting some form of witty answer I’m afraid I’ll have to disappoint you. For although at first glance the two might appear to be the same, in reality the tasks they are being asked to undertake are very different.

In the case of the transmission, the object is to transfer the tangential force from one rotating shaft to that of another, while for the pump it is not so much the Read more…

CGI - The way ahead?

Wednesday, November 10th, 2010

liners-sleevesAt the time of writing there is much speculation about the new engine regulations in Formula One. Originally scheduled for 2013, the fact that discussions with the various interested parties are still ongoing must surely indicate that some form of accord has yet to be struck.

In order to design and develop a new unit, as well as working out the best options in any semblance of order, two years is perhaps pushing things a little, so 2013 seems rather optimistic now. Gone are the days when Read more…