Archive for September, 2009

The origins of the modern race car gearbox?

Monday, September 14th, 2009

transmissionUp until the end of the 1950s, when the front engined Grand Prix car predominated, it was not uncommon to find it’s transmission attached to the engine bell housing, in classic road car configuration, with the box itself almost always in-line, and often road car derived. But it was equally the norm to find the transmission in unit with the rear axle and differential, particularly in a thoroughbred racing design, in which case it was as common for it to be aligned transversally, as in-line.

When the mid-engined car began to take over Read more…

Poppet Valve Materials

Sunday, September 13th, 2009

valvesLast month, we looked at the application of hollow valves, and noted, as had Anne Proffit’s recent article, that titanium is a popular choice for these components. Many engineers who specify hollow valves do so for reasons of mass reduction and improved valve control; hence titanium is a natural choice in this respect.

Titanium has very low density compared to the more traditional poppet-valve materials and so is the kind of material that we look to when trying to minimise mass as part of a valvetrain optimisation exercise. Read more…

Valve Spring Challenges

Sunday, September 13th, 2009

valve-springsThere are valvetrain tricks to making good power and obtaining durability and longevity from a Dodge Mopar USAC National Midget engine, according to engine builder Bob Wirth of Hayward, California. “We need them all.”

The biggest problem with midget racing – like Pro Stock drag racing – is that the rate of acceleration of the engine can be exceptionally high, above 2000-3000 rpm per second. The valve spring must be able to control the mass of the valvetrain through that acceleration – on pavement and dirt.

Read more…

Which Surface Treatment Is Best?

Sunday, September 13th, 2009

surface-treatmentsRace engine crankshafts are typically produced from steel billets and are gas nitrided to improve fatigue life and reduce wear.

However nitriding is not suitable for all crankshafts, as the author found recently whilst detailing a crankshaft from a 70-year old historic Grand Prix racing engine. The crankshaft in question ran with rolling element main and crankpin bearings, in which the actual rollers ran directly on the journal surfaces of the crankshaft. Read more…

Face To Face

Sunday, September 13th, 2009

seals-gasketsIn this and future issues we will look at one of the most critical seals in a race engine, the seal between the top of the cylinder bore and the cylinder head.

There are of course many ways of achieving this seal, but perhaps the first question we should ask ourselves is whether or not we need to have a joint which needs sealing in the first place.

Race Engine Technology magazine is soon to feature Read more…

Ring Radiotherapy

Sunday, September 13th, 2009

ringsMention the subjects of durability and wear measurement in engine development and the image immediately conjured up is one of tests lasting hundreds of hours and lots of precise measurements, both before and after the test. When it comes to the piston ring we might want to check the ring gaps both free and as installed, measure the weight as accurately as we can, take a few harness measurements and visually examine the wearing surface. Apart from that there is little extra even the well-resourced development lab can do. Of course the rings may well be returned to the supplier for more Read more…

Pushrod Properties

Sunday, September 13th, 2009

pushrodsWhen engaged in building Dodge Mopar engines for use in USAC’s National Midget series, Bob Wirth of Hayward, California relies on pushrods from Smith Bros of Bend, Oregon.

He works with the raised port (RP) head and relates, “The RP cylinder head layout is really hard on parts. The intake rocker is offset 3/4-inch and that exacerbates the stress at the adjuster and at the end of the pushrod, because you’ve got a rocking couple across the span of the rocker. This ‘ball on ball’ pushrod has an undercut on the ball Read more…

Pushing For Victory

Sunday, September 13th, 2009

pistonsMark Smith’s PME Engines of Mooresville, North Carolina powers the NASCAR Camping World Truck Series (CWTS) entries of Ron Hornaday Jr and Matt Crafton, currently first and second in points as the campaign hits its home stretch.

To keep things consistent, there’s not much out of the ordinary that he’s ready to do with his Bill Miller and Mahle pistons at this point in the game. “We do a lot of testing with different moly coatings on the rings and ring lands,” Read more…

The Gerotor Pump

Sunday, September 13th, 2009

oil-pumpsLast month we looked very briefly at gear pumps, in particular, external gear pumps when two gears sit side-by-side. A particular derivation of the gear pump however, sometimes referred to as an internal gear pump or internal-external gear pump is when one external gear fits inside a rotor consisting of an internal gear. With the centres of each gear offset from one another and a differing number of teeth on each of the gears, rather like its external counterpart, the resulting cavities can be made to pump fluids. A specialised form of this design which, rather than using an involute tooth profile Read more…

Cylinder Bore Honing

Sunday, September 13th, 2009

liners-sleevesIt is a fact not appreciated by many, except the specialists, but the technology of the cylinder bore surface finish has changed significantly over the years. While oil consumption was perhaps the greatest driver in the past, the push to achieve even less and less exhaust emission at higher and higher mileages, has caused OE engine manufacturers to focus even greater resources into getting the surface finish of the cylinder bore exactly right. And while, to the OEM this means emissions approval, to the racing industry this technology brings less friction and wear and with it, improved performance. Read more…