Archive for August, 2009

THAT HOLLOW FEELING

Friday, August 14th, 2009

valvesFollowing on from Anne Proffit’s recent article on the application of hollow valves in drag-racing, we look at some of the more general benefits of hollow valves and their use in racing. These valves are used in all sorts of racing engines (and have also been used in production engines in the past). Particularly in Formula One they are used extensively.

Whilst hollow valves would offer a weight saving over their solid equivalent (given the same stem diameter), they would be less stiff and so would almost certainly Read more…

VALVE SPRING PROGRESS

Friday, August 14th, 2009

valve-springsNitromethane-fed engines have different ways of destroying their valve springs. There are challenges, as there are in every type of motor racing, to help valve springs survive the sub-four-second damage realities these springs face.

Jim Oberhofer, responsible for the Top Fuel Kalitta Motorsports rail run by Doug Kalitta on the NHRA Full Throttle Racing Series’ 24-race tour, explains what the challenges are for a nitro motor. “We don’t have high lift camshafts and high engine RPMs to worry about Read more…

CONVENTIONAL H-GATE MANUAL SHIFT GEARBOX

Friday, August 14th, 2009

transmissionThe conventional H-gate manual shift gearbox, a universal feature on all race cars until about 20 years ago, is actually a highly counter intuitive control device…

Consider the conventional passenger or race car control system:

First, we have the right hand ‘throttle’ pedal – if you press with your foot you go faster, release your foot and you slow down – logical enough. The second pedal, well, if you want to slow down a lot faster, or in an emergency Read more…

SMOOTH SURFACE TREATMENTS

Friday, August 14th, 2009

surface-treatmentsLeading crankshaft manufacturer, Arrow Precision Ltd, of Hinckley, Leicestershire, have recently expanded their capabilities by installing a rigid polishing machine for use on main and crankpin journals.

Optimising journal surface finish and cylindricity is key to minimising wear and improving fatigue life. The rigid polishing system works via a precision manufactured shoe, or housing, which contacts the entire bearing journal surface to be polished. Abrasive tape is then fed into the housing and around the journal surface. The crankshaft Read more…

SEALS AND GASKETS UNDER SCRUTINY

Friday, August 14th, 2009

seals-gasketsIn the first RET Monitor Seals and Gaskets article, we started to examine the research which Trelleborg Sealing Solutions, a leading multi-national manufacturer of gaskets and seals, has published into the interaction of sealing compounds with biofuels. This research will cause fuel system designers to rethink material selection for sealing gaskets and O-rings.

In that article we focused on water contamination of bio-diesel, something which is to an extent, almost inevitable. Water contamination has a significant detrimental effect Read more…

Piston ring coating compatibility

Friday, August 14th, 2009

ringsSelecting a suitable piston ring coating is, dare I say it, rather like choosing a wife. Selected in haste, the time could come when you repent at leisure and very much like choosing a mate, under times of great stress, the issue is one of compatibility.

It has long been acknowledged that the piston ring, particularly the top ring, has one of the most arduous tasks in the internal combustion engine. Having to seal the gap between the piston and bore from the passage of unwanted blow-bye gases, transfer huge amounts Read more…

PUSHROD PRIORITY

Friday, August 14th, 2009

pushrodsIn our July RET-Monitor, we looked at Terry Manton’s projected use of a copper-hybrid pushrod adjuster tip to aid NHRA Pro Stock runners in the Full Throttle Drag Racing Series. Manton Pushrods, of Lake Elsinore, California tested the initial product with Warren and Kurt Johnson, and then took the new pushrod unit to Joliet to see if anyone else was interested.

The upshot? Fourteen Pro Stock drivers – some fulltime, others who run the category on a part-time basis – are using the product to great affect. “Nobody has Read more…

PISTON DUEL

Friday, August 14th, 2009

pistonsCoatings to enhance both performance and longevity are the centre of focus in the world of racing piston manufacture today. To learn more, particularly in a NASCAR context, we talked with Brad Green, an engineer at Mahle Motorsports in Fletcher, North Carolina.

According to Green, all their coating manufacture is performed in-house. This, he told us, can provide shortened lead times and reduced costs when compared to shipping pistons to outside coating sources. It also “gives us much greater control over maintaining tight Read more…

Positive Displacement Pumps - The Gear Pump

Friday, August 14th, 2009

oil-pumpsHaving established that a positive displacement pump is the only practical way of supplying lubrication to our engine, the question remains as to which of these many types is most suited. And to understand this it is necessary to examine the engine’s demands on the oil.

In any high performance unit the oil has two primary functions: to lubricate (obviously) and to cool. For more mundane applications we can also include things like ‘to protect against corrosion’ or ‘ to minimise the build up in deposits’ but since I am assuming that the oil Read more…

KERS PUT TO THE TEST

Friday, August 14th, 2009

kersRET recently attended the 2009 UK Formula Student competition at the Silverstone circuit in Northamptonshire.

Of the total 87 teams from 16 countries, seven were in Class 1A, of which four were from the UK. Class 1A is the competition’s low carbon category. Teams are encouraged to use green technology and alternative fuels to reduce their CO2 emissions. In an additional challenge, the teams calculate the CO2 and energy that are used during manufacture of the car. Teams compete in all dynamic and static events but are judged on their car’s Read more…