Archive for the ‘valves’ Category

Ceramic valves

Tuesday, September 28th, 2010

valvesIn previous articles we have looked at the various materials used for valves, and examined some of the relative merits of these materials. The ’super-alloy’ materials are particularly suited to high-temperature applications, having been developed initially with a view to use in gas-turbine engines. But they are relatively heavy.

Titanium is much more favourable in terms of component mass, and is widely used in motor racing. The material comes with problems though; titanium requires surface Read more…

Austenitic steels

Tuesday, August 17th, 2010

valvesSo far in Race Engine Technology’s coverage on valves, there have been a number of articles on valve materials for the more extreme applications, specifically pieces on Inconel valves and Nimonic materials used for turbocharged endurance applications. There have also been articles on the lightweight valves, made from low-density materials such as titanium and titanium aluminide.

Valves made from these materials are expensive for various reasons, some to do with the price of the raw material, some due to the immaturity of the technology and some due to the extra processing time required to produce the valves. While it is always interesting to take note of the latest materials technology, there are many people in our sport who can afford neither the cost nor the risk of running these materials, and would derive little real benefit from doing so anyway. Read more…

Domed Valve Heads

Friday, July 2nd, 2010

valvesIn racing valvetrains, there is always an imperative to reduce reciprocating mass, as it allows the valvetrain engineer to be more aggressive with his cam profiles in an attempt to improve the valve lift curve, by increasing lift, increasing the area under the curve and so on. This will generally require greater valve acceleration or deceleration.

If we are constrained to using the existing valve design, we may be able to cope with increased forces and stresses due to increased acceleration. Read more…

Materials for Extreme Applications (3)

Thursday, May 13th, 2010

valvesIn the previous article on this subject we looked at the use of Inconel as a valve material. This month I’ll look at an application of another high-temperature valve material, Nimonic alloys.

These are nickel-based alloys which, similar to Inconel materials, maintain a high proportion of their room-temperature strengths at elevated temperatures. As with Inconel alloys they are commonly used in turbocharged or supercharged applications, where the high operating

Read more…

Valve Materials for Extreme Applications (2)

Wednesday, March 31st, 2010

valvesIn the last article, the author looked briefly at the kinds of materials that we might use for high specific output applications such as supercharged or turbocharged engines. In the article we mentioned a couple of the popular ’superalloys’ which are used for poppet valves, namely ‘Nimonic’ and ‘Inconel’ alloys. Although not as widely used as the Nimonic materials, Inconel is used in the same sorts of applications, and Wayne Ward recently discussed its use as a valve material with Californian-based Supertech, a leading valve manufacture specialist who uses this material. Read more…

Materials for extreme applications

Tuesday, February 16th, 2010

valvesIn a previous RET Monitor articles, we have looked at a couple of valve materials, namely titanium and titanium aluminide. The chief advantage of these materials is their low density which has obvious appeal when trying to keep control of valves at increasing engine speeds. Titanium aluminide, besides being possessed of even lower density than titanium has the additional advantage of increased stiffness, making it an excellent choice for poppet valves. Read more…

THERMAL BARRIER COATINGS

Tuesday, January 19th, 2010

valvesThere are a number of coating companies offering thermal barrier coatings, and some claim that internal combustion engine valves are an ideal candidate for these types of coatings. There are many whose advertisements target the racing community in particular.

The coatings that these companies offer are generally quite thin ceramic coatings which offer very low thermal conductivity compared to the valve material. We should at this point note that a titanium valve has very much lower thermal conductivity than a steel valve. Read more…

Valve Tips

Saturday, December 19th, 2009

valvesThe tip of the racing poppet valve is seldom considered, despite having to withstand relatively high contact stresses. Whilst we can say that the contact stresses concerned are generally low compared to other valve train applications, the relative movement between the valve tip and the adjacent component can be low, especially in the case of overhead cam engines where a lash cap or, more rarely, a bucket follower applies the load to the valve.

Even in the case of those engines where rockers are used, the sliding velocity of the adjacent parts, relative Read more…

Valve Surface Treatments

Sunday, November 15th, 2009

valvesIn recent articles, we have assessed some of the materials employed in the manufacture of racing valves. This month we will take a break from this recent theme, and take a brief look at some of the surface treatments used on racing valves, perhaps returning in the future to look more deeply at some of them. Read more…

POPPET VALVE MATERIALS

Monday, October 12th, 2009

valvesThus far we have examined the application of titanium in the production of racing valves, and seen how the properties of this material may be tailored to the application by either specific heat treatments, or by combining materials with different mechanical properties within the same valve by the use of friction welding. We reflected on the fact that titanium, compared to steel and most of the other materials that we would traditionally use for valve manufacture, offers a lower mass valve when properly optimised. Read more…